A numerical simulation of accumulative press bonding process of laminated MMCs

Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering

دوره 15، شماره 3، آذر 2023، صفحه 27-36   

نوع مقاله: Research article

نویسندگان

Vahid Nayeri¹؛ Saeed Daneshmand^{* 2}؛ Mohammad Heydari Vini³؛ Mohammad Yazdaniyan⁴

¹Department of Mechanical Engineering, Majlesi Branch, Islamic Azad University, Isfahan, Iran

²Department of Mechanical Engineering, Isfahan (Khorasgan) Branch, Islamic Azad University, Isfahan, Iran

³Department of Mechanical Engineering, Mobarakeh Branch, Islamic Azad University, Mobarakeh, Iran

⁴Mobarakeh Steel Company, Isfahan, Iran

چکیده

Nowadays, the use of bimetallic laminates with special capabilities and features is increasing and has experienced high growth. These properties include high mechanical properties, corrosion resistance, light weight, resistance to noted good abrasion and thermal stability. In the midst of the technologies of multilayer composite materials Accumulative Press Bonding (APB) is one of the most common techniques for the production of multilayer composites. One of the most important aims for this choice is the press pressure, which can create a strong and suitable mechanical connection between Produced metal layer components. In this study, the Accumulative Press Bonding method has been used to produce aluminum and copper composites and the process modeling has been done by ABAQUS finite element analysis software. In this paper, the effect of Press parameters such as strain and number of layers on the distribution stress of forming this type of composites has been investigated. Shear stress among the layers reached to about 4MPa for samples with eight layers which is a good condition to generation a successful bonding.  With increasing thickness, the stress applied on the layers has also increased. Maximum stress also increases significantly. As the thickness decreases, the interlayer shear stresses also increase. With increasing percentage of thickness decrease, the amount of sinking of the layers in each other has greater than before, which has led to the crushing of copper layers along the entire length of the sample. During the process, as the number of passes increases, the volume of virgin material in the direction of the press rises, which leads to increased compaction and better adhesion of the layers to each other.

کلیدواژه‌ها

Metal matrix composite؛ Accumulative press bonding؛ FEM

مراجع

 

[1] Mostafapour, A., Mohammadi Nia, V., & Ahmadi, M. (2017). The Investigation of mechanical and metallurgical properties of multi-layered Al/Cu composite produced by Accumulative Press Bonding (APB) process. Modares Mechanical Engineering, 17(2), 109-114.

[2] Pirgazi, H., Akbarzadeh, A., Petrov, R., & Kestens, L. (2008). Microstructure evolution and mechanical properties of AA1100 aluminum sheet processed by accumulative roll bonding. Materials Science and Engineering: A, 497(1-2), 132-138.

[3] Sachs, G., & Klingler, L. J. (1947). The flow of metals through tools of circular contour.

[4] Islam, M. D., Olabi, A. G., & Hashmi, M. S. J. (2006). Feasibility of multi-layered tubular components forming by hydroforming and finite element simulation. Journal of Materials processing technology, 174(1-3), 394-398.

[5] Martins, P. A. F., Bay, N., Skjødt, M., & Silva, M. B. (2008). Theory of single point incremental forming. CIRP annals, 57(1), 247-252.

[6] Lee, S. H., & Lee, D. N. (1991). Slab analysis of roll bonding of silver clad phosphor bronze sheets. Materials science and technology, 7(11), 1042-1050.

[7] Hamauzu, S. (1987). The FEM analysis of hot clad sheet rolling and avoidance of curvature. Iron Steel A, 59, 59-62.

[8] Hamauzu, S. (1987). The FEM analysis of hot clad sheet rolling and avoidance of curvature. Iron Steel A, 59, 59-62.

[9] Heydari Vini, M., & Daneshmand, S. (2021). Mechanical and Bonding Properties of Bi-Metal Al/Cu Bulk Composites Produced via Apb Technique. Surface Review and Letters, 28(11), 2150100.

[10] Wang, W., Heydari Vini, M., & Daneshmand, S. (2022). Mechanical and wear properties of Al/TiC composites fabricated via combined compo-casting and APB process. Crystals, 12(10), 1440.

[11] Dyja, H., Mróz, S., & Milenin, A. (2004). Theoretical and experimental analysis of the rolling process of bimetallic rods Cu-steel and Cu-Al. Journal of Materials Processing Technology, 153, 100-107.

[12] Jamaati, R., Toroghinejad, M. R., Dutkiewicz, J., & Szpunar, J. A. (2012). Investigation of nanostructured Al/Al2O3 composite produced by accumulative roll bonding process. Materials & Design, 35, 37-42.

[13] Heydari Vini, M., & Sedighi, M. (2018). Mechanical properties and bond strength of bimetallic AA1050/AA5083 laminates fabricated by warm-accumulative roll bonding. Canadian metallurgical quarterly, 57(2), 160-167.

[14] Eskandar, M. T., Parvizi, A., Rahmatabadi, D., & Hashemi, R. (2021). Asymmetric accumulative roll bonding of aluminum/copper composite sheets. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 235(4), 842-852.

[15] Mahmoud, A. K., Gatea, M. A., Alawsi, T., Kareem, A. K., Vini, M. H., & Daneshmand, S. (2023). Theoretical and Experimental Study of the Roll Bonding Behavior of Bilayers AL Laminates. Surface Review and Letters, 30(03), 2350017.

[16] Saito, Y., Utsunomiya, H., Tsuji, N., & Sakai, T. (1999). Novel ultra-high straining process for bulk materials—development of the accumulative roll-bonding (ARB) process. Acta materialia, 47(2), 579-583.