Experimental Investigation on Process Parameters of Dissimilar Double-Layered Wire Produced by Modified Friction Stir Extrusion Process

ADMT Journal

دوره 14، شماره 3 - شماره پیاپی 56، آذر 2021، صفحه 1-7   

نوع مقاله: Original Article

شناسه دیجیتال (DOI): 10.30495/admt.2021.1911339.1220

نویسندگان

Masoud Yavari Nouri¹؛ S. M. Hossein Seyedkashi^{* 2}؛ Moosa Sajed³

¹Department of Mechanical Engineering, University of Birjand, Iran

²Mechanical engineering department, University of Birjand

³Department of Mechanical Engineering, Azarbaijan Shahid Madani University, Tabriz, Iran

چکیده

In this paper, a new production method of aluminium/steel double-layered wire is proposed using a modified friction stir extrusion process. The core and coating were made of St37 steel and aluminium alloy, respectively. For extruded specimens, the effects of the main process parameters including tool rotational speed and feed rate were investigated on adhesion strength and surface cracks. The tool rotational speed was studied at two levels of 300 and 600 rpm, and the feed rate at two levels of 4 and 12 mm/min. Pull-out test was carried out using a tensile test machine to evaluate the adhesion strength. Surface cracks were evaluated by the liquid penetrant test. The results suggest that the modified friction stir extrusion process can be used successfully to produce dissimilar double-layered wires. With the right combination of tool rotational speed and feed rate levels, a dissimilar double-layered wire can be produced with a high adhesion strength and good surface quality. No cracks were observed in specimens produced with the feed rate of 12 mm/min and rotational speed of 600 rpm. The maximum adhesion strength was 2867.13 N that was achieved with a tool rotational speed of 300 rpm and feed rate of 12 mm/min.

کلیدواژه‌ها

Adhesion Strength؛ Crack؛ Double-Layered Wire؛ Friction Stir Extrusion؛ Liquid Penetrant Testing

مراجع

• Hangai, Y., Otazawa, S., Utsunomiya, T., Suzuki, R., Koyama, S., Matsubara, M., and et al., Fabrication of Bilayer Tube Consisting of Outer Aluminum Foam Tube and Inner Dense Aluminum Tube by Friction Stir Back Extrusion, Materials Today Communications, Vol. 15, 2018, pp. 36-42, DOI: 10.1016/j.mtcomm.2018.02.017.
• Arora, H. S., Microstructure Property Relationship for Friction Stir Processed Magnesium Alloy, Advanced Engineering Materials, Vol. 16, No. 1, 2014, pp. 94-102, DOI: 1002/adem.201300205.
• Baffari, D., Buffa, G., and Fratini, L., Influence of Process Parameters On the Product Integrity in Friction Stir Extrusion of Magnesium Alloys, Key Engineering Materials, Vol. 716, 2016, pp. 48-39, DOI: 4028/www.scientific.net/KEM.716.39.
• Baffari, D., Buffa, G., Campanella, D., and Fratini, L., Al-SiC Metal Matrix Composite Production Through Friction Stir Extrusion of Aluminum Chips, Procedia Engineering, Vol. 207, 2017, pp. 424-419, DOI: 1016/j.proeng.2017.10.798.
• Buffa, G., Campanella, D., Fratini, L., and Micari, F., AZ31 Magnesium Alloy Recycling Through Friction Stir Extrusion Process, International Journal of Material Forming, Vol. 9, 2015, pp. 618-613, DOI: 1007/s12289-015-1247-6.
• Tahmasbi, K., Mahmoodi, M., Evaluation of Microstructure and Mechanical Properties of Aluminum AA7022 Produced by Friction Stir Extrusion, Journal of Manufacturing Processes, Vol. 32, 2018, pp. 159-151, DOI: 1016/j.jmapro.2018.02.008.
• Sharifzadeh, M., Ansari, M. A., Narvan, M., Behnagh, R. A., Araee, A., and Besharati Givi, M. K., Evaluation of Wear and Corrosion Resistance of Pure Mg Wire Produced by Friction Stir Extrusion, Transactions of Nonferrous Metals Society of China, Vol. 25, 2015, pp. 1855-1847, DOI: 1016/S1003-6326(15)63791-8.
• Behnagh, R. A., Shen, N., Ansari, M. A., Narvan, M., Besharati Givi, M. K., and Ding, H., Experimental Analysis and Microstructure Modeling of Friction Stir Extrusion of Magnesium Chips, Journal of Manufacturing Science and Engineering, Vol. 138, No. 4, 2016, 041008, DOI: 10.1115/1.4031281.
• Baffari, D., Reynolds, A. P., Li, X., and Fratini, L., Influence of Processing Parameters and Initial Temper On Friction Stir Extrusion of 2050 Aluminum Alloy, Journal of Manufacturing Processes, Vol. 28, 2017, pp. 325-319, DOI: 1016/j.jmapro.2017.06.013.
• Li, X., Tang, W., and Reynolds, A. P., Material Flow and Texture in Friction Extruded Wire, In: Mishra, R., Mahoney, M. W., Sato, Y., Hovanski Y., Verma, R. (eds) Friction Stir Welding and Processing VII, Springer, Cham, 2013, DOi: 10.1007/978-3-319-48108-1_35.
• Ansari, M. A., Behnagh, R. A., Narvan, M., Naeini, E. S., Givi, M. K. B., and Ding, H., Optimization of Friction Stir Extrusion (FSE) Parameters Through Taguchi Technique, Transactions of the Indian Institute of Metals, Vol. 69, 2015, pp. 1357-1351, DOI: 1007/s12666-015-0686-6.
• Tang, W., Reynolds, A. P., Production of Wire via Friction Extrusion of Aluminum Alloy Machining Chips, Journal of Materials Processing Technology, Vol. 210, No. 15, 2010, pp. 2231-2237, DOI: 1016/j.jmatprotec.2010.08.010.
• Abu-Farha, F., A preliminary Study On the Feasibility of Friction Stir Back Extrusion, Scripta Materialia, Vol. 66, No. 9, 2012, pp. 615-618, DOI: 1016/j.scriptamat.2012.01.059.
• Abu-Farha, F., Spiral Friction Stir Processing (SFSP) for the Extrusion of Lightweight Alloy Tubes, Proceedings ASME 2012 International Manufacturing Science and Engineering Conference. Notre Dame, Indiana, USA. June 4–8, 2012, pp. 199-207, DOI: /10.1115/MSEC2012-7358.
• Dinaharan, I., Sathiskumar, R., Vijay, S. J., and Murugan, N., Microstructural Characterization of Pure Copper Tubes Produced by A Novel Method Friction Stir Back Extrusion, Procedia Materials Science, Vol. 5, 2014, pp. 1508-1502, DOI: 1016/j.mspro.2014.07.337.
• Sarkari Khorrami, M., Movahedi, M., Microstructure Evolutions and Mechanical Properties of Tubular Aluminum Produced by Friction Stir Back Extrusion, Materials & Design, Vol. 65, 2015, pp. 74-79, DOI: 1016/j.matdes.2014.09.018.